ACTIVATED ALUMINA GRANULATION

Katalyzer Tech successfully designed, manufactured, supplied, and commissioned a customized Activated Alumina Granulation Plant to meet specific product quality and performance requirements. The project involved complete process engineering, equipment integration, and on-site commissioning to ensure consistent granule quality and reliable plant operation.

Application

Activated Alumina granules are widely used in:

Water treatment
Air drying and gas purification
Catalyst and adsorbent applications
Chemical and petrochemical processes

The client required a controlled granulation system capable of producing uniform, high-strength granules with consistent bulk density and size distribution.

Scope of Supply

Our scope covered the entire granulation line on a turnkey basis, including:

Process design and engineering
Pan Disc granulation system
Binder preparation and dosing system
Granule drying system
Material handling system
Control panel and automation
Installation and commissioning support

Process Description

The Activated Alumina powder is fed into the granulation system, where controlled binder addition and agitation enable uniform granule formation. The granules are then dried under precisely regulated conditions to achieve the desired moisture content and mechanical strength. Post-drying, the product is cooled, classified, and collected, ensuring consistent particle size distribution and minimal fines generation.

Key Design Features

Customized granulation parameters for alumina material behavior
Uniform granule size and high crush strength
Energy-efficient drying and air handling system
Integrated dust collection for clean and safe operation
Robust construction for continuous industrial operation
User-friendly control and monitoring system

Project Highlights

Complete design-to-commissioning execution
Engineered-to-order solution based on material characteristics
Stable and repeatable granulation performance
Compliance with industrial safety and emission norms
Successful commissioning with performance validation

Outcome

The plant was commissioned successfully and achieved the desired granule quality, throughput, and operational stability. The solution enabled the client to produce high-quality Activated Alumina granules suitable for demanding industrial applications.

Services Delivered

Process Engineering & Design
Custom Equipment Manufacturing
System Integration
Installation & Commissioning
Performance Testing & Handover